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Equipment status

PU Molding LINE

– T/TABLE/High-Pressure Foaming Machine/ROBOT
– T/TABLE/Low-Pressure Foaming Machine/ROBOT
– BATCH High-Pressure Foaming Machine

Foaming machines are primarily used in the process of manufacturing polyurethane (PU) foam, playing a key role in the precise mixing of raw materials and the formation of high-quality foam. Equipped with automated control systems, they adjust the mixing ratio, temperature, and pressure of raw materials in real time to consistently maintain the quality of the foam.

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Equipment Name Specifications Quantity Purpose
T/TABLE/High-Pressure Foaming Machine/ROBOT (350g/sec)_8M, 10M,11M 25 For Soft/Hard Use
T/TABLE/Low-Pressure Foaming Machine/ROBOT 120g/sec 3 For Soft Use
BATCH High-Pressure Foaming Machine 400/sec 3 For Soft/Hard Use

PU Molding LINE

Thomson Press

The Thompson Press is a hydraulic press machine used for shaping and cutting materials such as foam, felt, sponge, and automotive mats. This equipment operates by placing the workpiece on the worktable, which moves horizontally back and forth. Once the transfer table is positioned accurately, the press performs vertical strokes to complete the shaping process.

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Equipment Name Specifications Quantity Purpose
Thomson Press Hydraulic 2 For Product Trimming

FELT Molding LINE

Preheating Plate Machine

The Press Preheating Plate Machine is equipment designed to evenly heat thermoplastic materials such as PET, optimizing the quality of the molding process. This machine enables precise molding through uniform temperature distribution.

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Equipment Name Specifications Quantity Purpose
Preheating Plate Machine W: 1400 L:1600 H: 1200 3 Material Heating and Uniformity, Improving Molding Quality

FELT Molding LINE

Hot-Air Oven Machine

The Hot-Air Oven Machine is equipped with a precise temperature control system, allowing it to set appropriate temperatures based on the melting point and deformation potential of PET felt. This enables heating while maintaining the desired physical properties. In addition to heating PET felt, the hot-air oven can be used for heating and drying various materials, and it can be custom-designed to suit specific applications. It can also be tailored based on the thickness, density, and desired processing conditions of the felt.

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Equipment Name Specifications Quantity Purpose
Hot-Air Oven Machine Width: 2M, Length: 14M Top: Ceramic Heater, Bottom: Rod Heater 2 Material Heating and Uniformity, Improving Molding Quality

FELT Molding LINE

Press

The Molding Press is equipment designed to transform various felt materials into desired shapes by applying pressure to the material, enabling the creation of complex shapes while maintaining high precision, even in mass production. The Trim Press is used to complete products by performing hole piercing and edge cutting on molded parts. It precisely trims excess material or flash generated during the molding process, refining the dimensions and surface of the components.

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Equipment Name Specifications Quantity Purpose
Press 150 TON, 200 TON, 300 TON, 500 TON 13 Molding, Trimming

Other Post-Process Equipment

Ultrasonic Welding Machine

The Ultrasonic Welding Machine is equipment that utilizes high-frequency ultrasonic vibrations to join components made of thermoplastic materials. It is commonly used in the manufacturing of automotive parts, particularly components like wheel guards. This machine generates localized frictional heat at the joining area through ultrasonic vibrations, enabling the precise and high-speed welding of two plastic parts.

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Equipment Name Specifications Quantity Purpose
Ultrasonic Welding Machine Handgun 6 Point Welding

Other Post-Process Equipment

Piercing Jig

The Piercing Jig is equipment used to assist in creating precise holes in specific locations after the felt molding foam process is completed. This jig minimizes errors that may occur during operation by providing accurate position control and securing components. It is designed to repeatedly process shapes such as assembly points, slots, and grooves at precise locations.

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Equipment Name Specifications Quantity Purpose
Piercing Jig - 5 Side Hole Cutting

Other Post-Process Equipment

Seam Welding Machine

The Seam Welding Machine (Seam Welder) is equipment used in the post-processing of automotive parts, such as wheel guards, to precisely join two sections of a component. This machine is primarily used to weld thermoplastic felt components by applying uniform heat and pressure to the seams, creating strong and durable bonds. As a result, it enhances the bond strength between parts, improves durability, and provides a smooth and consistent finish to the exterior.

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Equipment Name Specifications Quantity Purpose
Seam Welding Machine - 1 Seaming, Welding

Engine cover

PU폼이 적용된 자동차 엔진커버는 탁월한 소음 저감 효과와 뛰어난 성능을 제공하며, 엔진내구성을 극대화합니다.

Engine cover

The automotive engine cover, integrated with PU foam, offers exceptional noise attenuation and superior performance, significantly enhancing engine durability and longevity.​

Cowl Insulation

Cowl insulation made from PU SLAB FOAM delivers outstanding noise reduction and insulation, enhancing quietness and efficiency while driving. Additionally, this material is lightweight and highly durable .​​

Foam head cover

The PU material used for the gasoline direct injection engine head cover offer excellent sound absorption and vibration damping properties, minimizing engine noise and providing a more comfortable environment. ​​​

Foam Injector

The automotive injector cover made from PU material provides excellent thermal insulation, protecting the injector and enhancing both performance and durability.​

Gearbox Pad

Manufactured from high-quality PU material, it offers exceptional durability and vibration absorption. It is utilized to prevent mechanical damage and reduce noise.​​

Cowl Insulation

PU SLAB FOAM 소재로 만든 카울 인슐레이션은 탁월한 소음 차단 및 절연 성능을 제공하여 운전 중 정숙성과 효율을 높입니다. 이 소재는 경량성과 내구성이 뛰어납니다.

Foam head cover

PU소재로 가솔린 직접 분사 엔진의 헤드 커버로서 우수한 흡음 및 진동 흡수 특성으로 엔진 소음을 최소화하고, 쾌적한 주행 환경을 제공합니다.

Foam Injector

PU소재로 만든 자동차 인젝터 커버는 열 절연 성능이 뛰어나 인젝터를 보호하여 성능과 내구성을 향상합니다.

Gearbox Pad

고품질 PU 소재로 제작되어 뛰어난 내구성과 진동 흡수 성능을 제공합니다. 기계적 손상 방지와 소음 감소를 위해 사용되고 있습니다.

Carpet Floor

PU 소재로 차량 실내 공간의 바닥재로서 주행 중 발생하는 엔진 소음 및 노면에서의 소음을 흡수하여 실내의 정숙성을 개선하고, 탑승자의 편안함을 증대시키는 역할을 합니다.

Carpet Floor

PU material is used for the flooring in vehicle interiors, Where it absorbs engine and road noise during driving, enhancing interior quietness and improving passenger comfort.​

Under Cover

High-quality PET material is used to protect key vehicle components from dust, water, and debris, minimizing potential damage on the road. Additionally, it enhances aerodynamic performance, contributing to improved fuel efficiency. ​

Console

The PU material is used to create a storage compartment installed between the driver’s seat and passenger seat, enhancing usability during driving through a convenient and accessible design, while also elevating the overall interior quality.​

Armrest

A convenience device made of PU material is installed on the console located between the driver’s seat and the passenger seat, providing support for the driver to lean on.​​

Impact Foam

The rigid PU impact foam, designed to fill empty spaces within the vehicle door trim, plays a crucial role in enhancing passenger protection by absorbing impact energy during collisions. This material is both lightweight and durable, contributing to the overall safety of the vehicle. ​

Under Cover

고품질 PET소재로 차량의 중요 부품을 먼지, 물, 동 등으로부터 보호하여 실 위에서 발생할 수 있는 손상을 최소화하고 공기역학적 성능을 향상해 연비를 개선합니다.

Console

PU소재로 운전석과 조수석 사이에 설치된 수납공간으로 편의성과 접근성을 높이는 디자인을 통해 운전 중 사용성을 향상시키며, 인테리어 품질을 강화하는 역할을 합니다.

Armrest

PU소재로 운전석과 조수석 사이에 위치한 콘솔에 정착되며 운전자가 기대어 사용할 수 있는 편의장치

Impact Foam

차량 도어트림 내에 빈공간을 채워주는 PU 경질 타입 impact foam은 충돌 시 충격 에너지를 흡수하여 승객 보호를 강화하는 역할을 합니다. 이 소재는 경량성과 내구성을 갖추어 차량의 안전성을 가지는 역할을 합니다.

Anti-noise Pad

The anti-noise pad, crafted from PU material, is primarily installed between the vehicle’s windows and frames, effectively reducing interior noise. ​

Anti-noise Pad

PU소재로 제작된 차량용 Anti-Noise Pad는 주로 차량의 창문과 창틀 사이에 설치되어 차량 내부의 소음을 줄이는 역할을 합니다.

Motor Cover, GDU

PET FELT 소재가 사용된 GDU (Generator Drive Unit) 커버는 발전기 구동 유닛을 효과적으로 보호하여, 고온 및 기계적 충격으로부터 안전을 보장합니다.

Inverter Pad

PET FELT 소재가 사용된 자동차 inverter pad 는 자동자 인버터를 안정적으로 보호하고 열과 진동을 흡수하여 장치의 성능을 최적화합니다.

Medical Devices

당사의 폴리우레탄 폼은 세라젬 안마기기에 사용되어 뛰어난 쿠션감과 지속 가능한 지지력을 제공합니다. 이 폼은 사용자의 체형에 맞춰 압력을 균등하게 분산시키며, 높은 복원력과 우수한 내구성을 통해 장기간 사용에도 일관된 성능을 유지합니다.

Fire helmet

당사의 폴리우레탄 폼은 소방 헬멧의 내부 쿠션으로 사용되어 뛰어난 충격 흡수 및 안전성을 보장합니다. 고밀도의 구조로 제작되어 견고함과 편안함을 동시에 제공하여, 극한의 환경에서도 사용자의 머리를 안전하게 보호합니다.

Wheel Guard

A component made from PET felt material is assembled above the vehicle's wheels to block debris generated by the wheels, reducing noise and minimizing the transmission of sound and vibration into the vehicle's interior​.

Inverter Pad

The automotive inverter pad made from PET felt material provides reliable protection for the inverter, absorbing heat and vibrations to optimize the long-term performance of the component.​

Motor Cover, GDU

The GDU (Generator Drive Unit) cover made from PET felt material effectively protects the generator drive unit, ensuring safety against high temperatures and mechanical impacts. ​​

Motor Cover, Rear

The automotive motor cover made from PET felt material provides excellent noise reduction and vibration absorption, enhancing overall quietness. Additionally, its lightweight and durable properties make it highly effective for motor protection and thermal management​.

Trunk Luggage Under Tray

The PET felt material protects the underside of the vehicle's trunk, optimizing aerodynamic performance and improving fuel efficiency. Additionally, it enhances driving stability by reducing noise and controlling vibrations​.

Medical Devices

Our polyurethane foam is used in Ceragem massage devices, offering exceptional cushioning and long-lasting support. This foam evenly distributes pressure according to the user's body shape, and its high resilience and outstanding durability ensure consistent performance even with prolonged use.​

Fire helmet

Our polyurethane foam is utilized as the internal padding in firefighting helmets, ensuring exceptional impact absorption and safety. Engineered with a high-density structure, it offers both durability and comfort, providing reliable protection for the user's head even in extreme conditions.​

Wheel Guard

PET FELT 소재로 차량의 휠 상단에 조립되어 휠로부터 발생하는 이물질을 차단하고, 소음을 저감하여 차량 내부로 전달되는 소음과 진동을 줄이는 기능을 하는 부품이다.

Trunk Luggage Under Tray

PET FELT 소재로 차량의 트렁크 공간 하부를 보호하고, 공기역학적 성능을 최적화하여 연료 효율성율 개선합니다. 또한, 소음 감소와 진동 제어를 통해 주행 안정성을 향상시킵니다.

Motor Cover, Rear

PET FELT 소재가 사용된 자동차 모터커버는 우수한 소음 차단과 진동 흡수 기능을 제공하여 정숙성을 높입니다. 또한, 경량성과 내구성이 뛰어나 모터 보호 및 열 관리에 효과적입니다.

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